Tuesday, October 28, 2014

Film: “Waste = Food”


Film: “Waste = Food”

There are a lot of companies and organizations that claim to be “going green” and trying to help prevent further damage to our environment. What few people realize is that most of these actions are just for show and really do not help the cause like they would want you to believe. There are a few organizations, and even countries, that are truly out to make a difference. The idea behind “Waste = Food” is not to only help prevent pollution, but to provide and even reverse pollution.

It came as no surprise to me that China puts out the most industrial pollution in the world. Something that did surprise me is that they are creating whole cities that utilize compressed sand with a hardening agent in place of concrete and brick. To lower construction supplies that will have to be replaced and further pollute their country; China is also planting vegetation on the roofs to create crop land that also processes harmful carbon monoxide.

The Cradle to Cradle Products Innovation Institute is a non-profit organization conceived to bring about a large scale makeover in the production of goods. The concept of this program is to create products that benefit our planet instead of producing something that is not as harmful to the environment as its predecessor.

To be a Cradle to Cradle project, strict rules must be followed.
- The product must be made from materials that are safe for humans, animals and the environment.
 - Any and all materials must be reused safely by nature or industry.
 - Produced and assembled with renewable and nonpolluting energy.
 - Production aids and improves water supplies.
 - Production must advance social and environmental justice.
 - Disassembly must be relatively easy to increase efficiency.

In an effort to become more environmentally friendly in the interest of Waste = Food, Rohner of Switzerland (a textile company) has begun utilizing textile materials and ink that is not only biodegradable but actually act as compost for crops. Rohner sells their scrap material that cannot be used in production to farmers. This idea actually creates more income for the company, helping the environment while providing a valuable resource to farmers. Instead of recycling, Rohner down cycles the amount of waste in landfills.

The Ford Motor Company has begun the process of using the above mentioned ideals to help enrich the environment. The river Rouge, near the production facility has been polluted for over a century due to the lack of environmentally enhancing procedures. FMC has begun a $2 million renovavtion, called the “Heritage Project”, over the next 20 years. By installing more windows the amount of artificial light to illuminate the facility is drastically lowered. The roof of the facility is to be replaced with vegetation that will double the life of a standard roof, does not need to be completely stripped off for reroofing and storm water will be absorbed and used by the plants. FMC is not only making a move to make their facility environmentally friendly, but are redesigning the idea of using fossil fuels to power vehicles. By designing hydrogen powered vehicles that are made of materials that are entirely biodegradable. It takes 50,000lbs of material to create a 3,000lbs vehicle. Creating materials and processes that help our environment is a fantastic step towards making our planet a better place. An even more efficient process would be to lower the material needed to produce the merchandise.

Wednesday, October 22, 2014

Dimensional Innovations


Dimensional Innovations

Who is D.I.?

·         An award-winning experience design, brand strategy and fabrication firm with a 70000 sq. ft. warehouse equipped to generate ideas and produce those ideas into reality.
 "Liberating people from mediocre experiences"

Products & Services:

·         Design & fabrication

·         Design or redesign a company’s image

·         Can design products in wood, plastic, wayfinding and signage.

Market:

·         Hospitals

·         Sports teams

·         Restaurants

·         Schools
Materials
·         Wood
·         A wide variety of plastics
·         Aluminum
·         Steel
·         Stainless Steel
·         Rubber
 
 
 
 
 
 
 
Forming Technologies:

·         Slip roller

·         Break Press (aka “Bender”)

·         Super Channel Bender

 
 
 
 
 
 
 
 
 
 
 
Cutting Technologies:

·         Metal sheer

·         CNC

·         Plotter

Joining Technologies:

·         Welding

·         Glue

·         Fasteners

Finishing Technologies:

·         Sanding

·         Paint

This is definitely the kind of environment that I would like to work in.  D.I. has a full service facility that can do everything from a drawing to a final product/prototype. A designer can walk 10 feet and talk to an engineer or craftsman about a problem and have the solution in a matter of minutes.


Monday, October 6, 2014

Matthias Pliessnig


Matthias Pliessnig

Who is Matthias Pliessnig?

-Artist

-Designer           

-Craftsman

Products & Services:

-Boats                   -Pet Furniture

-Furniture           -Lamps integrated with glass

-Art

Markets:

-Architects          -Private Collectors

-Schools               -Libraries

-Businesses

The furniture that Matthias designs is not just art or furniture. They are both.  They provide a visual stimulation while offering a place to sit or lay down.

Materials:

-Steam                 -Wood (typically white oak)

-Clamps                                -Copper rivets/washers

-Glue

Forming Technologies:

Steam is used to heat and soften the wood to allow the fibers to move and become flexible.

Cutting Technologies:

For precise cuts of shapes and ease of repetition a laser cutter is used.  To simply trim wood pieces to length, a standard saw is used.

Joining Technologies:

Hundreds of clamps can be used in order to hold the wood in the desired position until the glue and wood dry.  For designs that are longer than the wood supplies, scarf joints are used to join one piece to another. Sometimes to get a different look on the project, rivets provide a solid connection while leaving a different type of aesthetic. 

Finishing Technologies:

When the wood is clamped together “squeeze out” or glue that is pressed out from between the pieces has to be chiseled off after the form dries.  After cleaning all of the “squeeze out” off, everything is sanded down and lacquered to get the desired color and shine.


A. Zahner


A. Zahner

Who is A. Zahner?

A. Zahner is a metal fabrication company that primarily seeks out challenging projects.

Products & Services:

A. Zahner designs, produces and installs custom metal products for customers such as roofing, signs, artwork or even siding. In some cases these projects are needed to resist different types of abuses and treatment like vandalism or weather.

Markets:

A. Zahner provides services for museums, art centers, contractors, sports teams and other companies all over the world.

Materials:

There are many different alloys and variations of metals that are used that depend on what the project is meant for.  To name a few basic materials, copper, zinc, steel, stainless steel, titanium commercial bronze (brass) and aluminum.

Cutting Technologies:

-8’x20’ waterjet that uses a mixture of garnet and water at approximately 80,000psi to cut through metal.

-Sheer

-Punch

-CNC

Joining Technologies:

Edges are angle cut to provide a smooth transition at corners.  To combine different pieces of metal either joining hardware or welding is used.

Forming Technologies:

-15, 150 and 250 ton metal breaks

-Slip roll

-Press

Finishing Technologies:

To finish the project there are endless techniques that can be applied.  Some of these are acid treatments, heat to discolor metal, paint, buffing and in some cases absolutely nothing. A. Zahner is constantly looking for new methods of creating different styles for projects. To do this research they often set up different projects around the property to experiment with and observe how the metal reacts with time and under the elements.







Star Signs


Star Signs

Who is Star Signs?

Star Signs is a company that designs, fabricates and constructs customized signage products that is located in Lawrence, Kansas.

Product(s) & Services:

The products made by Star Signs range from a variety of signs, wall murals, graphics and wayfinding signage.  As well as creating these products they also provide repair services.  Typically repair contracts are on products that were created by Star Signs, but on occasion repairs are rendered on an item that was built by other companies.

Markets:

Star Signs’ services are provided for many different types of businesses, organizations and individuals. Some of these include schools and universities, businesses that range from startups to well established, sports teams and private individuals. Star Signs provides services that cover a single small project or a large sign that incorporates electrical lighting.

Materials:

A variety of materials are used in the process of construction.  For the construction of most signs, the light weight and strength of 90% aluminum provides a well-rounded platform for a strong, light and long lasting product.  Polycarbonate acrylic provides a variety of functions that include a translucent quality that can be colored to any request as well as shape while it is easily handed and cut to specifications.  Vinyl is also used for wall murals.  Vinyl is a flexible material that has the ability to be printed on with any desired graphic or text.

Forming Technologies:

To bend the sheets of aluminum to the desired shape a variety of tools can be used. Slip rollers and sheet metal brakes are the primary tools used to shape the metal.  To accommodate with the ADA or just to give signs a three dimensional shape, a photo polymer is used to for relief lettering or braille.

Cutting Technologies:

Star Signs uses a CNC machine to cut out desired shapes or lettering up to ½ inch thick. If the product specifications require a larger piece than their machine can handle, they generally subcontract a company like the P1 Group that utilizes other equipment such as laser cutters or waterjet cutters.  If a long straight edge needs to be cut a metal sheer is a fast and simple method.

 
 


 
 
 
 
 
 
 
 
 
 
 
 
Joining Technologies:

To assemble pieces of the signs, metal is welded or bolted together depending on the specifications of how the sign is designed to look and what the customer wants. For the polycarbonate signage glue is used to fix the different pieces together.

Finishing Technologies:

Metal is sanded to provide a slightly scored surface for the paint to more easily attach to the metal. This process also provides a longer lasting and better quality final product.  After sanding the surface is washed thoroughly dried and primed to form a base for the final coat of colored acrylic paint. Another type of paint that can be used is powder coating. Powder coating is a very durable paint that is resistant to weather and physical abuse but is not flexible. After painting the surface area the powder coat covered metal is placed in an oven and baked for several hours at several hundred degrees. To apply graphics to metal, plastic or vinyl digital printing can accurately repetitively provide results.